Tuesday, October 28, 2008

Selective Laser Sintering, 3D Systems and SLS methods

Prototyping

Selective Laser Sintering or SLS is said to be a free-form manufacturing technology which is developed by 3D systems. SLS is a method of layered manufacturing which creates a solid 3D object by blending powdered substances along with carbon dioxide. In other words SLS is one of the famous mechanisms of Rapid Prototyping in which a laser beam carefully sinters or fuses the powdered substances such as elastomer, nylon etc. A thin layer of that powdered substances is being laid down and the laser sketches on the layer sintering together the elements hit by the laser. SLS can provide a persons manufacturing company with most important perimeter by producing metal or rapid plastic prototyping which narrowly matches their molded complements.  
    
Stereolithography V/S Selective Laser Sintering: One of the foremost benefits of Selective Laser Sintering over Stereolithography is that it constructs prototypes in powered materials such as nylon etc. It is likely to create structurally useful parts like functioning springs, living hinges and snap fit components along with nylon substances by utilizing Selective Laser Sintering. This procedure is actually very easy as there is no need of tooling or molding involved. SLA nylon substances can be tapped, drilled, and machines just like the nylon substances in SLS. These substances are fragile as they are curved with Ultra Violet light and created with liquid photopolymers.  
 
Since it has been introduced by DR Carl Deckard in the year 1989, this SLS technology has become one of the most recognized and utilized procedures for product development and rapid prototyping in most of the manufacturing industries. Prototyping technology has also become one of the most trusted and reliable forms of rapid prototyping due to its structural importance. SLS is generally helpful when a particular design has to be customized or is complex and requires being short run or functional production. 

Procedure: In the procedure of Rapid Prototyping or Selective Laser Sintering, three dimensional parts are formed when an infrared laser beam fuses or sinters powdered substances. The ultimate object is being formed by continually sintering or fusing those thin layers by utilizing the infrared laser beam. This particular procedure is also known as additive manufacturing, creating parts which regularly enhances in size until it reaches the arranged size. These rapid prototypes are formed directly from the STL file acquired from three dimensional CAD models.

One of the most important features of Selective Laser Sintering is how functional and durable the substances are. These substances normally include versions of new DuraForm glass-filled, which is a nylon based substance that creates functional and highly durable plastic prototypes. SLS has many other substances available to it such as LaserForm, Flex Plastic, and even rubber like parts.    


Benefits: Lots of development and research has taken place in order to help make progress towards bringing some of the new SLS substances to the manufacturing market. Another advantage over SLA is that that these substances need no post processing at all after they are created which saves a lot of time. However, this does not mean that these substances cannot be developed. Whats nice about these SLS substances is that they allc an be completed in many different methods. They can be machined, painted, tapped, drilled and even plated. This allows for a superior grade of manifestation to these substances therefore giving the users a limitless potential to utilize these substances.

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